Quilting Solutions

About
Quilting Solutions

About Longarm Quilting
_______________________________________
Have you ever been mystified by how longarm quilting works? Some people think that the machine does everything automatically while the operator sits back and drinks a cuppa! Others think that the customer still has to do all the hard work in sandwiching the quilt. But, probably, the most popular myth is that longarm machines are only capable of quilting "all over" designs. All of these are untrue and by describing how longarm machines work, I will demonstrate why.

Although much larger and more heavy-duty, longarm machines are very similar to basic domestic sewing machines - but the area between the back of the machine and the sewing head (the arm) is extended; hence the term "longarm". The second most significant difference is that a longarm machine has four pairs of wheels set on runners that allow the machine to be moved around easily. Whilst home machine quilters struggle with moving the quilt sandwich around under the needle, longarm quilters have the sandwich suspended between rollers and the operator moves the machine around. One pair of runners run from side to side on the table and the other pair run from back to front, which results in the machine being moved around easily - particularly from side to side or from back to front - but the wheels "fight" when a diagonal or circular line is stitched and a great deal of skill is required to ensure a precise stitching line or pattern. There are other differences, including that longarm machines do not have feed dogs or fancy stitches, not even zigzag, and the operator stands to manoeuvre the machine.

The sandwiching of the quilt is achieved by the top edge of the backing being attached to the take up roller and the bottom edge to another roller on the other side of the "table" which is rolled so that the backing is taut. The wadding is placed on top of the backing with the top edge of wadding in line with the top edge of the backing and the remainder of the wadding left "free" to hang. The top edge of the top is attached to the backing and wadding, whilst the bottom edge of the quilt top is attached to another roller, which is rolled. This results in the top 22" of the entire width of the quilt being sandwiched ready for quilting.

This allows the operator to stitch the desired quilting design on the exposed area, then the backing and top rollers are released and the take up roller is rolled on to produce the next area ready for quilting.

The myth that the only type of quilting available on longarm machines is edge-to-edge has some foundation - this is the simplest and quickest way of working a pattern on to a quilt.

A paper pattern, at least the length of the width of the quilt (known as a pantograph pattern), is placed on the table top and either a laser light or a stylus points onto the pattern. The operator then moves the longarm machine, ensuring that the light or stylus follows the pattern on the table; thus the pantograph pattern is copied onto the quilt sandwich. The laser does not cause the machine to follow the pattern - the skill is entirely with the operator. After the pattern has been stitched onto the quilt sandwich, the rollers are moved on and the pattern is followed again onto the next section of the sandwich.

There are drawbacks with this method of working - first of all, the piecing or appliqué design is ignored and there is no opportunity to highlight a feature. Secondly, because the machine is operated from the end furthest away from the needle, the operator is unable to see the needle and has to watch the paper pattern, not the stitching. Therefore, if there are tucks, textures or puffy appliqué on the surface of the quilt top, these can become distorted. Similarly, loose threads on the quilt surface can cause a problem - the operator does not see if they become wound around the foot (similar to a darning foot on a domestic machine) and they can eventually prevent the machine from moving on.


It is possible to operate a longarm machine from the needle end and achieve the same results as with a domestic sewing machine. The only limitation is with the depth of sandwich available which, of course, is limited to the depth of the throat of the machine. Therefore, it is not practical to cross-hatch a quilt from top to bottom in one length of stitching.


One of the difficulties with longarm machines, until recently, has been that the speed of the needle is constant. The speed is variable in that it can be speeded up or slowed down, but the operator does not have the luxury of being able to press harder on a pedal to speed up and then release the pedal to slow down, as with a domestic machine. Consequently, the length of stitch is determined by the speed at which the operator moves the machine. To put it another way, the needle is stitching at the same speed, therefore when the machine is moved fast the stitch length is long, whereas when the machine is moved slowly the stitch length is short. A great deal of skill is required to maintain an even stitch length whilst maintaining good pattern precision.

However, there are now longarm machines available with stitch-regulators where a computerised attachment determines when the machine is moved fast or slow and regulates the stitch length by moving the needle fast or slow accordingly, thus ensuring the stitch length remains constant.


Many home quilters believe that the simplest form of quilting is "stitch in the ditch" - but it is not as easy to achieve on a longarm machine as it is on a domestic sewing machine. The domestic machine operator controls the speed of the stitch with a pedal and has both hands free to open up the seam, or ditch, in order to ensure that the stitching falls as close to the seam as possible. Because a longarm machine operator uses at least one hand to move the machine, it is not possible to satisfactorily open up the seam and it is therefore far more difficult to get the stitching very close to the seam line and disappear into the ditch. Of course, those of us with a stitch-regulated machine find it easier to stitch in the ditch, because we have the luxury of being able to slow the machine down or stop without the machine constantly stitching very small stitches.